Gear: Trust Me: Fixing Your Classic Is Easier Than You Think

Trust Me: Fixing Your Classic Is Easier Than You Think

By Benjamin Shahrabani
March 31, 2016

Photos courtesy of Bentley Publishing

My wife says the only reason I know how to fix anything is because I’m constantly breaking everything. Since I was a child, I have been breaking things. Sometimes it was an accident, and sometimes I inadvertently destroyed things in an attempt to tinker with or modify them. To “make them better”. So it was only a matter of time before I turned my attention to fixing, and modifying something more complex and expensive: my car.

Almost as soon as I got my license, I set out to make my mark on my first set of wheels. While I was full of youthful brio for car modifications, what I should have worried about was my own technical ability, and I have a sneaking suspicion that the built-in radar detector I installed probably aided more with the battery losing its charge than with me avoiding a speeding ticket, not that I should have worried with less than 100 horsepower at my disposal. Sorry, Dad—I shouldn’t have done it!

Now that I’m older, and wiser, one of the tools that has allowed me considerably more insight into how things are put together has been a service manual. Cars are considerably more complicated than one might think, even vintage models, and one way you can learn about your car is by purchasing a repair guide for your particular model. While you could purchase a factory service manual, companies like Bentley Publishing exist to make our lives more straightforward by producing somewhat simplified repair books geared more toward the hobbyist mechanic.

I own and (to the best of my abilities) care for a (993 in Porsche-speak) 911 Carrera. Anyone who has attempted a complicated repair job can attest to the importance of solid instructions, and while there are plenty of people who possess the skills to be able take apart their own cars without instructions, I’m certainly not one of them, or willing to go in blind.

While my goals are more modest, a service manual has still been essential to tackling some some of the smaller automotive DIY projects with less fear of getting into trouble, and dare I say, perhaps even gaining a modicum of confidence.

Those of you who already have seen Bentley manuals for another model of car will also probably recognize the familiar format. In our featured Porsche 911 Carrera Service “Type 993” Manual there are sections on General Maintenance, Engine, Engine Management, Exhaust and Engine Electrical, Clutch and Transmission, Suspension, Brakes and Steering, Body, Heating and Air-conditioning, and Electrical System. Each section stands on its own, and chapters usually correspond to a specific system on your car.

Clear, easy-to-interpret color photographs accompany straightforward and easy-to-follow instructions. Everything is task-based, from start to finish, and the estimated time and needed tools for every job are mentioned every step of the way so you are never unprepared.

The factory wiring diagrams are well-integrated, with wiring tracks coded with letters to allow for easy tracing of an individual wire from one page to another. Removing and installing trim pieces, changing the oil in the transmission, troubleshooting electrical issues—whatever might plague your car, the remedy or way to do it is in one of the sections for you to discover. It’s almost like you have someone with you showing you what to do every step of the way.

One of the things that I had been thinking about repairing recently was repairing the driver’s door seal. After almost 20 years of people getting in and out, it had developed a deep scuff that seemed determined to become a tear soon. Now, the old me might have taken it to my trusty mechanic, but thanks to the Bentley manual plus some genial advice from the internet forums such as Rennlist, I was more than able to tackle the replacement myself.

The Bentley manual told me how to remove the old rubber, the part number, as well as tell me the method to prepare the area to accept the new one and install it in place fairly easily (and without tearing the new part). Not only was doing it myself very gratifying, I saved some money in the process.

I’ve also successfully DIY’d a few other repairs like the retractable spoiler wall, replaced the fog lights with the “Turbo S” ducts, pulled out the ECU, changed out the steering wheel, shift knob, and gear handle, and probably a dozen other things. Am I going to be rebuilding the engine anytime soon? Probably not. Are there going to be snafus along the way as you figure things out? Of course there are.

For instance, the words in the manual “should remove easily” can be misleading at times. Perhaps the real-world translation should be: “will be corroded into place, beat repeatedly with a hammer”. Likewise, ease could also be apply superhuman strength. But the point is a service manual like this will prepare you to take on any number of smaller DIY projects before perhaps reaching for loftier heights.

By studying service manuals, will you become an ace mechanic overnight? No. Bentley manuals are well-written, and a mechanic doesn’t pop out of the book like a genie to save you from doing something stupid or if you get in trouble. But what it might just do is give you an assured helping hand to tackle some jobs yourself…which could just  save you money, give untold satisfaction, and makes you appreciate driving your car just a little bit more.

The more a driver knows about how their car works makes him or her a better driver…and makes their drives, wherever they choose to venture, more pleasurable.

Bentley Publishing has graciously provided Petrolicious readers with a 30% discount for a limited time off the retail list price of select service manuals. Here is the link to the offer page, promo code: PETROFRIEND

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Sam N
Sam N
8 years ago

As a fellow 993 owner that now only uses it for track events, completely agree with you on becoming better at “self- help” when it comes to these cars.

Clayton Merchant
Clayton Merchant
8 years ago

GS, now you’re ignorance is showing .

Paul Steel
Paul Steel
8 years ago

I always look for the dealer workshop manuals if I can, the general books that cover all models can be a bit lacking and often incorrect, especially if yours is the rarer model reduced to a footnote.

Andrew Golseth
Editor
8 years ago

A used Haynes Manual for my ’73 Datsun 620 cost me something like $7.00 from Amazon. If I recall, shipping was more than the book!

It was, without question, the best investment I’ve made in that old pickup.

Christopher Gay
Christopher Gay
8 years ago

I just throw all the parts and hardware into a bucket. Makes me properly consider how it all goes back together. It only goes together one way, right? 🙂

Guitar Slinger
Guitar Slinger
8 years ago

Trust me . If its either German or Italian or even worse .. French or British .. it really isn’t !

An old Gear/PetrolHead axiom/adage /bit of wisdom that still holds true today when it comes to classic car repair ;

The Japanese assumed everything can break and therefore built cars that are infinitely repairable , easily accessible and more often then not the broken bits are rebuildable . The negative being 80\% of the repairs one may encounter require specialist tools and many times the specialist him/herself to get the job done right

The Germans assumed nothing will ever break due to the vast superiority of German engineering [ and if anything does go wrong its the end users fault for abusing it anyway ] so they built cars that are a nightmare to repair , difficult on the best of days to access and get at the broken part , with barely anything being rebuildable , many needing total replacement plus usually a few additional pieces not related to the broken part . As far as the tools and skills needed are concerned ? Specialty and bespoke doesn’t even come close

The Italians and the French knew absolutely everything they built would break [ because they knew first hand the quality of materials used and the lack of manufacturing standards they had when building them ] and so took the laissez faire attitude of why bother when ultimately they’d prefer you junk it rather than repair it and buy a new one .. making any and all repairs as difficult as possible

[ add to that Italian cars from the least to the most expensive were and still are all built by communist sympathizers that hate the fact that you can afford the car they built that they can never dream about owning ]

The British knew full well from the get go their pot metal behemoths , sports cars and wobbly wagons would never last the test of time so why even try to maintain quality control especially when it came to Lucas Prince of Darkness electronics guaranteed to flummox even the most advanced electrical engineer .. so repairs ? What repairs ?

But the Yanks ? Well … we Yanks back in the day knew everything could and would break eventually so even more so than the Japanese [ who learned it from us ] made all our cars ridiculously easy to repair … with multiple parts sources both OEM and aftermarket … as well as 99\% of everything on the car being easily rebuildable by anyone with a modicum of mechanical skills and a bare minimum of tools

Moral of the story . If its an easily repairable classic you’re wanting … better buy Yank ..or alternatively Japanese .

* and again potential detractors … please take note this ole adage applies to ‘ classic cars ‘ not new ones .. though in truth much of what it says remains true with todays cars to this day .

Andrew Salt
Andrew Salt
8 years ago
Reply to  Guitar Slinger

What chance have I got then with my classic? Built in an English shed by the seaside out of fibreglass, held together with bits of ply and metal tubes, propelled by an 80’s German V6, suspended with elastic bands and wired up with Lucas components…

But I love it.

Nate
Nate
8 years ago
Reply to  Guitar Slinger

My beetle, 912 and rabbit all beg to differ. Once again, you pollute this site with your mindless drivel.

Sam N
Sam N
8 years ago
Reply to  Guitar Slinger

Need to go sling your guitar.

Pedro Macedo
Pedro Macedo
8 years ago
Reply to  Guitar Slinger

How about you put your money where your mouth is, and instead of spending so much time writing pointless bull here, help out a fellow petrolhead?

https://www.gofundme.com/rfx3nbdw

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